Honeywell ControlEdge HC900 Controller system

Honeywell ControlEdge HC900 Controller 控制器系统

The Honeywell ControlEdge HC900 Controller is an integrated loop and logic controller that is designed

specifically for small-and medium-scale unit operations

It comprises a set of hardware and software modules that can be assembled to satisfy any of a broad range

of process control applications. The ControlEdge HC900 Controller can consist of a single rack, as

indicated in Figure 1, or can be can be networked with other controllers via Ethernet links to expand the

dimensions of control over a wider range of unit processes, as indicated in Figure 2.

Expanded ControlEdge HC900 Controller Configuration (C50/C70 CPU only)

The ControlEdge HC900 Controller design enables users and OEMs who are adept in system integration to

assemble a system that fits a broad range of requirements. Any configuration can be readily modified or

expanded as requirements dictate. In initial configuration and in subsequent modifications, the

ControlEdge HC900 Controller affords an optimum balance of performance and economy.

Configurations such as those shown in Figure 1 and in Figure 2, as well as many variations, can be

assembled from modular components. Many of the components are available from Honeywell, and some

are available from third-party suppliers. These modular components are available in any quantity and mix

that make the most sense for a given application.

As indicated in Figure 3, the ControlEdge HC900 Controller includes provisions for communication via

Ethernet with host systems such as the Honeywell Experion HMI and other HMI software that supports

Ethernet Modbus/TCP protocol. Also, the communication structure of the ControlEdge HC900 Controller

enables re

Single process with redundancies

 Redundant CPUs - Redundancy is provided by two C75 CPUs operating in a controller rack; this rack has no

I/O. A Redundancy switch module (RSM) sits between the CPUs.

 Redundant CPU Power - Two power supplies, one for each C75 CPU.

 Redundant CPU-I/O connection – Each CPU has its own 100 base-T Ethernet physical communication link with

one or more racks of I/O. Multiple I/O racks require Ethernet switches.

 I/O racks – 5 racks shown, top to bottom: 4-slot w/1 power supply, 8-slot w/1 power supply, 12-slot w/1 power

supply, 8-slot w/redundant power supplies, 12-slot w/redundant power supplies. A Power Status Module (PSM) is

required with redundant power supplies. High and low capacity power supplies are available.

 Redundant Networks for Host communications - Redundant Networks for Host communications are provided on

the C75 CPU. Both network ports are continuously active on the Lead controller. The network ports on the Reserve

CPU are not available for external communications. Experion HS and the 900 Control Station (15 inch model)

support redundant Ethernet communications and automatically transfer communications during a network failure.

 Scanner 2 module – has 2 ports, one for each CPU connection to I/O.

Feature Summary

Hardware

 Modular rack structure; components are ordered individually as needed

 CPU with Ethernet communications

 Easy to assemble, modify, and expand

 Local (C30 and C30S) and Remote input/output racks (C50/C70), private Ethernet-linked sub-network

 Parallel processing - a microprocessor in each I/O module performs signal processing, to preserve update

rates

 Power supplies - provide power to CPU rack and Scanner I/O rack

Redundancy

 Redundant C75 CPU

 Redundancy Switch Module (RSM) – required between redundant CPUs

 Redundant Power Supply – provides redundant power to any CPU rack or Scanner2 I/O rack

 Power Status Module (PSM) – required when using a second power supply in Scanner2 I/O rack

Communications

All CPUs (except where noted):

 Serial ports

 In legacy systems, two serial ports, RS-232 or RS-485 can be configured.

 In new systems, two RS-485 ports can be configured.

 PC Configuration Tool

 In legacy systems, RS-232 port used for link to PC configuration tool (up to 50 feet or 12.7 meters) or

modem. Port configurable as Modbus RTU/TCP master or slave.

 In new systems RS-232 to RS-485 cable is used for link to PC configuration tool.

 Link to Operator Interface

 For legacy and new systems, RS-485 port used for 2-wire link to the Operator Interface (up to 2000

feet or 601meters). Port configurable as Modbus RTU master or slave.

 Ethernet 10/100Base-T connection to: up to 5 PC hosts via Modbus/TCP protocol, Peer-to Peer

communication with other ControlEdge HC900 Controllers, and the Internet. C70 has 2 Ethernet ports

for connection to up to 10 PC hosts. It also supports Modbus/TCP Initiator function over both ports.

 Private Ethernet 100Base-T connection to I/O expansion racks (except C30 and C30S CPU)

Redundancy

 Supervisory Network – Ethernet 10/100 baseT to PC Applications (HC Designer & HC Utilities),

communicates to peer ControlEdge HC900 Controllers over Ethernet. C75 has two Ethernet ports. Lead

C75 CPU supports up to 10 concurrent sockets. It also supports Modbus/TCP Initiator function over both

ports.

 I/O Network – Direct connection to each C75 CPU.

 Device Network

 RS-232 or RS-485 Serial Interface; Modbus RTU. Two serial ports available for legacy systems.

Each port can be set as Modbus Master or Slave. Host Serial Interface for Honeywell or third party

operator interface.

 For new systems two serial R2-485 ports are available. Each port can be set as Modbus Master or

Slave. Host Serial Interface for Honeywell or third party operator interface.

Racks

4 I/O Slot Rack 900R04 – 0001

8 I/O Slot Rack 900R08 – 0101

12 I/O Slot Rack 900R12 - 0101

8 Slot Rack -Red. Power 900R08R - 0101

12 Slot Rack - Red. Power 900R12R - 0101

Redundant CPU Rack 900RR0 - 0001

Controller C50 CPU Config.SW & Docs 900C51 – 00XX-00

Controller C50 CPU 900C52 – 00XX-00

Controller C30 CPU Config. SW & Docs 900C31 – 00XX-00

Controller C30 CPU 900C32 – 00XX-00

Controller C70 CPU Config.SW & Docs 900C71-00XX-00

Controller C70 CPU 900C72-00XX-00

Controller C70R CPU Config.SW & Docs 900C71R-0000-XX

Controller C70R CPU 900C72R-0000-XX

Redundancy switch module 900RSM - 0001

I/O Scanner - 2 Port (1 per I/O rack) 900C73R-0000-XX

I/O Scanner (for remote rack) 900C53 – 00XX-00

Redundant Power Status Module 900PSM - 0001

120/240VAC, 60W 900P01 -0001

120/240VAC, 28W 900P02 -0001

+24VDC 900P24-0001

Analog Input (8 channel) 900A01 - 0102

High Level Analog Input (16 channel) 900A16 - 0001

Analog Output, 0 to 20mA, (4 channel) 900B01 -0101

Analog Output, 0 to 20mA, (8 channel) 900B08 – 0001

Analog Output, 0 to 20mA, (16 channel) 900B16 - 0001

Digital Input, Contact type, (16 channel) 900G01 - 0102

Digital Input, 24VDC (16 channel) 900G02 - 0102

Digital Input, 24VDC (32 channel) 900G32 - 0001

Digital Input, 120/240 VAC, (16 channel) 900G03 - 0102

Digital Input, 120/240VAC, 125VDC (16ch-Iso) 900G04 - 0001

Digital Output, Relays (8 channel) 900H01 - 0102

Digital Output, 24VDC (16 channel) 900H02 - 0102

Digital Output, 24VDC (32 channel) 900H32 - 0001

Digital Output, 120/240 VAC (8 channel) 900H03 - 0102

Pulse/Frequency/Quadrature 900K01 - 0001

Relay Output Remote Terminal Panel (RTP) 900RTR - H001

DI, DO, AO Remote Terminal Panel (RTP) 900RTS - 0001

Low Voltage RTP Cable (1.0M, 3.28ft.) 900RTC - L010

Low Voltage RTP Cable (2.5M, 8.2ft.) 900RTC - L025

Low Voltage RTP Cable (5.0M, 16.4ft.) 900RTC - L050

High Voltage RTP Cable (1.0M, 3.28ft.) 900RTC - H010

High Voltage RTP Cable (2.5M, 8.2ft.) 900RTC - H025

High Voltage RTP Cable (5.0M, 16.4ft.) 900RTC - H050

High Density RTP Cable (1.0M, 3.28ft.) 900RTC - 3210

High Density RTP Cable (2.5M, 8.2ft.) 900RTC - 3225

Filler Block Terminal Cover 900TNF - 0001

Shield Terminal Strip (package of 2) 900TSS - 0001

Terminal board jumpers (10, two pos jumpers) 900J02 - 0001

Terminal board jumpers (10, ten pos jumpers) 900J10 - 0001

Redundant Power, Rack Extension Kit 900RPE-0001

Spare I/O Label Kit 51452262-501

Replacement Battery Kit 51500638-501

Ethernet Cable (10 feet) 51451432-010

Ethernet Cable (20 feet) 51451432-020

Ethernet Cross-over Cable (20 feet) 51451996-020

Null Modem Cable 51404755-501

Null Modem Cable used with 900C70R 50004820-501

250 ohm Shunt Resistor Kit (8/pkg.) 51205995-501

Ethernet Switching Hub (8 Ports) 50008930-001

24 VDC Power Supply 50047098-001

Controller C30 CPU 900C30--0460

Controller C50 CPU 900C50--0460

Controller C70 CPU 900C70--0460

Controller C70R CPU 900C75-0460

I/O Scanner - 2 Port (1 per I/O rack) 900S75-0460

I/O Scanner - 1 Port (1 per I/O rack) 900S50-0460