ABB MEASUREMENT & ANALYTICS Advance Optima and EasyLine

Zone 2non-flammable gases / Class I, Div. 2

AO2000

Whole functionality and flexibility of the Advance Optima series is also available for

Zone 2 installation, for measurement of non-flammable gases, or for Class I, Division

2 installation. There is no need for additional case purging, all the assemblies have

been tested to ensure that they are non-incendive.

Protection concept

An AO2000 device for operation in Zone 2, for measurement

of non-flammable gases, or Class I, Division 2, is based on

non-incentive Ex nC electronic components encapsulated in

a tough IP54 housing. Both versions do not require an

additional purge system. Available analyzer modules are

Uras26, Magnos28 and Caldos25/27.

Certificate and product concept

• Explosion proof design: Ex nA nC IIC T4 Gc

• Non-flammable sample gas

• Housing AO2020 / AO2040

• Housing design in IP54

• Housing can be purged for corrosion protection

• Certified in accordance to:

Multi-analyzer system

In its most extensive version, an Advance Optima multi-analyzer

system consists of four analyzer modules and it can

measure six different components. All the modules are operated

by the central processing unit – and the analyzer module

can even be installed up to 350 m away.

’Packaging’ that fits right in

Two system housings in IP54 are available: a 19“ slide-in

version for cabinet installation and a wall mounted housing.

Integrated control and monitoring

High performance processor technology for rapid signal

processing is used for sophisticated calculations, such as

cross-sensitivity corrections and auto-calibration. Internal

PLC functions with programmable function blocks eliminate

the need for additional external logic controllers.

Simple, user-friendly operation

• Simultaneous display of up to six sample components

• Clear status and maintenance messages

• Operation menus with online help

• 10 menu languages are available

• Operator controls can be customized

EL3040

“So smart, they’re simple” of the EasyLine series, is for sure also valid for the measurement

of non-flammable gases in hazardous area Zone 2. The compact EL3040 housing

can combine up to two analyzer modules in one housing and can be operated with the

smart operation concept of EasyLine

Protection concept

An EL3040 device for operation in Zone 2, for measurement

of non-flammable gases, is based on non-sparking Ex ec

electronic components encapsulated in a tough IP65 housing.

An additional purge system is not required. Available

analyzer modules are Uras26, Magnos28, Caldos27 and

O2-Sensor.

Certificate and product concept

• Explosion proof design: Ex ec IIC T4 Gc

• Non-flammable sample gas

• Housing EL3040

• Housing design in IP65

• Housing can be purged for corrosion protection

• SIL 2 declaration for Magnos28 analyzer module

• Certified in accordance to:

Easy configuration

Easy to select the right product, tailored to your needs and

stress-free set up after delivery

• Delivered tailored for each application

– Configurable measuring ranges

– Single dynamic range with two measuring ranges

– Modular I/O based on your needs

• All commonly used functions accessible via HMI

• Every analyzer shipped with PC configuration tool for

custom parameter setting

Easy integration

Good fit for each application, options to fit your needs,

I/O for every eventuality

• Control up to 7 external solenoid valves

• Industry standard I/O

– 0/4…20 mA for each component

– Standard 4 x DI, 4 x DO (Max. 12/12)

– Standard Modbus TCP/IP

– Optional Modbus RTU or Profibus

Easy operation

No complex menu structure means no training and no

manual necessary

• Intelligent 4-way navigation

• Flat menu structure

• Password protection for expert levels

AO2000-LS25

If harsh process conditions or fast process control necessitates an In-Situ measurement,

we can offer the right solution, even in hazardous area. AO2000-LS25 is available

in special versions for installation in Zone 1 or Zone 2 for gas environment as well as

in Zone 21 or Zone 22 for dust environment. A Class I, Division 2 version is also available.

Protection concept

An AO2000-LS25 device is always based on limitation of

optical radiation Ex op is for the laser beam. The whole electronic

components are non-incentive Ex nC and for Zone 1

in addition a pressurized encapsulated Ex pxb. The needed

AO2000-CU is based on non-incentive Ex nC electronic components.

Certificate and product concept

• Explosion proof design: Ex pxb [op is Ga] IIC T4 Gb

• Explosion proof design: Ex pxb [op is Da] IIIC T100°C Db

• Explosion proof design: Ex nA nC [op is Ga] IIC T4 Gc

• Explosion proof design: Ex tc [op is Da] IIIC T100°C Dc

• Zone 0 Gas

• Housing design in IP54

• Certified in accordance to:

Flexible for setup

An AO2000-LS25 consists of an LS25 analyzer module, an

AO2000-CU, for data processing and a power supply to

power up the LS25 analyzer. The analyzer can be installed

In-Situ up to Zone 1, the power supply and AO2000-CU

safer, in Zone 2 or ex-free.

Flexible for process conditions

Harsh process conditions are not a problem for LS25, so

measurements are possible, for example, under high process

temperatures, high process pressures, high dust loads and

even with corrosive gases. The analyzer is mounted directly

on flanges, purge gas connections and a tilting mechanism

for easy alignment are included in the purge flange.

Flexible for component selection

The LS25 offers a huge range of different measuring components,

also for critical gases (HCl, NH3, HCN, HF,…), as well as

a wide selection for dual component measurement (CO/CH4,

NH3/H2O, HCl/CH4, CO/H2O, …).

AO2040-Fidas24 Ex

Protection concept

An AO2040-Fidas24 Ex device is based on a pressurized

encapsulation Ex pxb around the Fidas24 analyzer module

and an intrinsically safe Exib display and control unit for

operation of the analyzer

Certificate and product concept

• Explosion proof design: Ex pxb ib IIC T3 Gb

• Explosion proof design: Ex pxb ib [ib] IIIC T195°C Db

• Explosion proof design: Ex pxb ib IIC T3 Gc

• Explosion proof design: Ex pxb ib [ib] IIIC T195°C Dc

• Flammable / non-flammable sample gas

• No flame barrier needed

• Housing design in IP65

• Certified in accordance to:

Simple solution

AO2040-Fidas24 Ex is a compact product solution designed

around the standard Fidas24 analyzer module. It is not necessary

to built-up an expensive and individual engineered system

solution, to fulfill the requirements for installation in

hazardous areas.

Simple design

With the AO2040-Fidas24 Ex there is no need on user’s side

for additional installation or individual certification. All

needed components are mounted on the AO2040 housing

and are certified ex-works.

High-efficient protection

As the Fidas24 is handling hydrogen in general, the safety

level of the analyzer itself is already quite high. Based on this,

the required housing purge can be realized with simple instrument

air, anyhow needed for the FID operation. There is

no need to use nitrogen.

EL3060

EL3060, the first choice for installation in hazardous area Zone 1! This analyzer series

uses the analyzer modules with the same measuring performance as in the Advance

Optima series and combined it with the simplicity of the EasyLine series. That makes

the EL3060 a powerful but compact and easy to handle solution

Protection concept

An EL3060 device is made up of the flameproof Ex db enclosed

control unit with an increased safety Ex eb junction box.

• integrated into the housing of the control unit

– Magnos28, Caldos25 or Caldos27

• built into a separate flameproof Ex db enclosure

which is connected to the control unit for data transfer

and power supply

– Uras26

Certificate and product concept

• Explosion proof design: Ex db eb IIC T4 Gb

• Explosion proof design: Ex db IIC T4 Gb

• IIC classification, able for Acetylene / Hydrogen ambiences

• Flammable or non-flammable sample gas (Zone 1 gas)

• Housing can be purged for corrosion protection

• Housing designed in IP65

• SIL 2 declaration for Magnos28 analyzer module

• Certified in accordance to:

Easy to combine

The oxygen or the thermal conductivity analyzer can be combined

with the infrared photometer. This means that complex

measuring requirements with up to five measuring components

in one device can be fulfilled.

Easy to install

The control unit is provided with a terminal box with increased

safety Ex eb. Without compromising the hazardous area protection

customers can safely and easily connect signal cables

for analog output and status signals.

Easy to operate

• Operation directly through an explosionproof glass pane

• Touch-sensitive keys

• Multi-lingual, menu-driven operating interface

• Menu structure according to the EasyLine series

• Safe and reliable operation at any